Marine Diesel Engine Maintenance For Beginners

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Replacing Sea Water Pump Impeller

& Impeller Troubleshooting Guide

 

The pump impeller is made of neoprene rubber and this can be damaged in the case of water deficiency if, for example, the sea-water intake has become blocked.

 

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The pump impeller is changed as follows:

  1. Stop engine. Turn off sea water inlet valve.

  2. Remove the cover from the sea-water pump. Note that there is a risk of water getting into the boat.

  3. With the help of two screwdrivers pull the shaft with the pump impeller out of the housing as far as necessary to reach the bolt retaining the impeller. Place some kind of protection under the screwdrivers in order not to damage the impeller housing. Alternately, using channel-lock pliers, slide jaws between blades of impeller, rotate and withdraw.

  4. Pull the impeller off the shaft. Clean the inside of the pump housing and fit the new impeller. Always carry a spare impeller on board.

  5. Check that the pump coupling is not damaged by trying to turn the pump impeller.

  6. Fit the cover with the original gasket, which has the right thickness.

Impeller Troubleshooting Guide

 

This guide is designed to help spot typical application problems that show up in flexible impellers during normal use.

 

sea water impeller problem Problem: Pieces missing from blade tips, especially in center of impeller. Edges look hollowed out or eaten away. Pitting on end of impeller.

Cause: Cavitation, i.e. too much vacuum at pump inlet, fluid boils locally.

Remedies:

  • Reduce pump speed.
  • Increase inlet pipe diameter.
  • Reduce inlet pipe length and restrictions.
sea water impeller problem Problem: End faces hard, polished, cracked, like carbon. Some or all blades completely missing in severe cases.

Cause: Dry running.

Remedies:

  • Do not run more than 30 seconds without liquid in pump.
  • Stop pump as soon as liquid is exhausted.
  • Arrange pipe work to trap liquid in pump on discharge side; this prevents dry running for several minutes.
sea water impeller problem Problem: Blades cracked about half way up their height. Some pieces of blade missing.

Cause: Normal end of useful life. Excessive outlet pressure reduces impeller life. A crease on trailing side of each blade can also indicate excessive pressure.

Remedies:

  • Reduce pressure and/or pump speed.
  • Increase outlet pipe diameter.
  • Reduce outlet pipe length and restrictions.
  • Can also be due to dry running.
sea water impeller problem Problem: Blades permanently and excessively curved.

Cause: Long term storage in pump. Normal end of useful life (especially nitrile impellers used for bilge pumping).

Remedies:

  • Remove impeller for long term storage.
  • Refit impeller to rotate in opposite direction.
sea water impeller problem Problem: Worn blade tips and faces. Worn impeller drive.

Cause: Abrasive wear from pump or fluid. Worn impeller drive can also be due to excessive pressure or dry running.

Remedies:

  • Pump should continue to operate satisfactorily in worn condition.
  • Replace severely worm pump parts.

Troubleshooting guide courtesy Jabsco

  • When inspecting the impeller make sure the rubber has not separated from brass bush.

  • A temporary repair can be made with 5-minute epoxy.

  • If impeller is missing blades -- where are they now? Check down line, they are often stuck in outlet port of pump.

  • Check for salt build-up at bends.

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